Custom Paper Packaging Manufacturer Since 2010

Custom Chocolate Bar Boxes

Create custom-printed paperboard boxes and sleeves for individually wrapped chocolate bars, tablets, multi-bar packs, retail collections and seasonal editions. SLD Packaging helps you coordinate the box size, structure, paperboard, printing and finishing around your product dimensions, brand positioning, packing process and target quantity.

• Custom Sizes and Dielines
• Paperboard and Kraft Options
• Retail and Seasonal Packaging
• Sampling Before Bulk Production

Custom navy blue chocolate bar box with gold foil branding and tuck-end folding carton structure Custom orange chocolate bar box with a clear display window, gold printed branding, and tuck-end folding structure Custom kraft paper chocolate bar box with a clear display window, printed cocoa leaf design, and tuck-end folding structure Custom kraft paper chocolate bar box with orange printed design and tuck-end folding carton structure

WHY SLD PACKAGING

A successful chocolate bar box must look right on the shelf, fit the wrapped product correctly and remain practical for repeat production. We help buyers confirm the important details before bulk manufacturing and maintain them throughout production.

Paper Packaging Experience Since 2010

We have supported custom paper packaging projects for chocolate brands, confectionery businesses, gift suppliers, retailers and private-label projects since 2010.

Structure Designed Around Your Product

The box dimensions and dieline are developed according to your wrapped chocolate size, required fit, closure style, packing method and retail presentation.

Material and Finishing Guidance

We help compare paperboard, kraft paper, specialty papers, printing and finishing options based on the required appearance, performance and budget.

Sample Before Bulk Production

A sample allows you to review the structure, size, artwork position, color and finishing effect before approving bulk manufacturing.

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Bulk Production Quality Control

Approved samples and confirmed specifications guide printing, finishing, die cutting, box forming, inspection and packing during production.

One-Stop Packaging Support

Coordinate chocolate bar boxes with sleeves, labels, greaseproof paper, display boxes, paper bags and other matching packaging items.

Chocolate Bar Box Ideas for Different Brands and Markets

Explore paperboard box structures, materials and finishing directions for single chocolate bars, premium tablets, multi-bar sets, retail launches and seasonal collections.
Every box can be adjusted according to your wrapped chocolate size, packing method, artwork, brand position and order quantity.

Custom navy blue chocolate bar box with gold foil branding and tuck-end folding carton structure

Gold Foil Bar Chocolate Box

Custom side-opening chocolate bar box with gold foil details, spot UV printing, and fitted inner tray

Side-Opening Chocolate Bar Box

Open black chocolate bar box with protective wraparound folding flaps and a printed outer sleeve beside the chocolate bar

Wraparound Flap Bar Box

Custom chocolate bar boxes with clear display windows, printed branding, and assorted brown, cream, orange, and black designs

Chocolate Bar Box with Window

Custom kraft paper chocolate bar box with orange printed design and tuck-end folding carton structure

Kraft Chocolate Bar Box

Custom chocolate bar box with printed cocoa imagery, orange graphic accents, and spot UV finish on the front panel

Spot UV Chocolate Bar Box

White and black chocolate bar box with embossed cocoa pod artwork, gold foil details, and premium printed branding

Embossed Gold Foil Bar Box

Custom chocolate bar boxes arranged in a branded countertop display box for organized retail presentation

Chocolate Bar Retail Display Box

SUPPORT & CAPABILITIES

Everything You Need for Reliable Chocolate Packaging

Explore the structures, paper materials, printing options, sampling support, quality controls, and export packing solutions available for your custom chocolate packaging project.


Paperboard

Single-layer paper-based material perfect for all-round use.


SBS C1S white paperboard sample with one coated side for custom chocolate boxes and premium printed paper packaging

SBS C1S Paperboard

Smooth white paperboard coated on one side for folding cartons, sleeves, inserts, and printed packaging.

SBS C2S white paperboard sample with two coated sides for custom chocolate boxes and high-quality printed paper packaging

SBS C2S Paperboard

White paperboard coated on both sides when the inside and outside both require a clean finished appearance.

Alt: Food-grade SBS paperboard sample for folding cartons, paper boxes, food packaging, and high-quality printed packaging materials

Food-Contact SBS Paperboard

An SBS grade selected for projects that require documented food-contact suitability and additional barrier performance where needed.

Coated paper C1S sample with one coated side for folding cartons, paper bags, labels, and printed packaging materials

Coated Art Paper C1S

One-side coated printing paper with a smooth print surface and a more natural reverse side.

Coated paper C2S sample with two coated sides for folding cartons, paper cards, labels, and high-quality printed packaging materials

Coated Art Paper C2S

Two-side coated printing paper for projects that require a smooth, printable surface on both sides.

White-lined chipboard WLC sample with white printing surface and grey back for folding cartons, paper boxes, and printed packaging materials

White-Lined Chipboard (WLC)

Recycled-fibre paperboard with a white coated printing surface and a grey recycled inner structure.

Coated kraft back board sample with white coated surface and natural kraft back for folding cartons, paper boxes, and printed packaging materials

Coated Kraft Back Board (CKB)

Strong paperboard with a smooth white printing surface and a natural brown kraft reverse.

Natural brown kraft paper sample for paper bags, folding cartons, gift boxes, and eco-style printed packaging materials

Natural Brown Kraft Paperboard

Unbleached brown kraft paperboard for packaging that needs a natural appearance and practical strength.

White kraft paper sample for paper bags, folding cartons, food packaging, and clean natural printed packaging materials

White Kraft Paperboard

Bleached kraft paperboard combining a clean white appearance with the strength of kraft fibres.

Food-grade white kraft paper sample for paper bags, food packaging, folding cartons, and clean printed packaging materials

Food-Contact White Kraft Paper

White kraft paper selected for packaging projects that require documented suitability for direct or indirect food contact.

Black kraft paper sample with natural textured surface for gift boxes, paper bags, folding cartons, and premium printed packaging materials

Black Kraft Paperboard

Black kraft paperboard for strong visual contrast and a refined, understated packaging appearance.

Specialty Paper

Decorative papers used to add texture, color, reflective effects, and a more distinctive surface character to premium packaging.


Soft-touch paper sample with smooth matte surface for gift boxes, paper bags, paper cards, and premium printed packaging materials

Soft-Touch Paper

A smooth, velvety matte paper for premium box wraps, sleeves, and gift packaging.

Textured paper sample with fine linear surface pattern for gift boxes, paper cards, labels, and premium printed packaging materials

Textured Paper

Tactile paper that adds depth and a handcrafted character to premium chocolate packaging.

Holographic paper sample with rainbow reflective surface for gift boxes, labels, paper cards, and decorative printed packaging materials

Holographic Paper

A reflective rainbow-effect paper for limited editions, seasonal packaging, and high-impact designs.

Metallic gold paper sample with reflective surface for gift boxes, paper cards, labels, and premium decorative packaging materials

Metallic Gold Paper

Metallic gold paper for festive collections, gift packaging, and premium brand presentation.

Metallic silver paper sample with reflective surface for gift boxes, paper cards, labels, and premium decorative packaging materials

Metallic Silver Paper

Metallic silver paper for clean, modern, and refined packaging designs.

Corrugated Board

Multi-layer board designed to provide additional strength for mailer boxes, shipping cartons, and protective chocolate packaging.


Natural kraft corrugated board sample with brown kraft surface and corrugated core for shipping boxes, mailer boxes, and protective packaging materials

Natural Kraft Corrugated Board

Natural brown corrugated board for protective shipping cartons and practical kraft-style mailer boxes.

White-faced corrugated board sample with a white printable surface and corrugated kraft core for shipping boxes, mailer boxes, and protective packaging materials

White-Faced Corrugated Board

A white printable outer surface combined with corrugated strength for branded mailers and shipping packaging.

Silver foil-faced corrugated board with visible fluted paper core for custom chocolate shipping boxes

Foil-Faced Corrugated Board

Reflective corrugated board for insulated and temperature-sensitive chocolate shipping.

Rigid Board

Thick board used to build the structural core of premium rigid chocolate boxes before wrapping and finishing.


Greyboard sheets sample for rigid boxes, gift boxes, mounted paper packaging, and durable paperboard packaging structures

Greyboard for Rigid Boxes

Thick and sturdy board used as the internal structural base of rigid gift boxes and premium presentation packaging.

MANUFACTURING PROOF

A Practical Packaging Manufacturer for Long-Term Cooperation

SLD Packaging supports chocolate packaging projects from material selection and sampling to printing, finishing, quality inspection, packing, and delivery. We focus on paper quality, color consistency, finishing effect, box structure, durability, and final presentation before bulk production.

Founded in 2010

Experienced in custom paper packaging for chocolate and gift brands.

Shenzhen Factory Base

Practical production support from Shenzhen, China.

Color & Handwork QC

Color matching and hand-finished details are checked before packing to reduce rework and delivery issues.

Bulk Production Control

Approved samples guide printing, finishing, QC, and packing for more consistent bulk orders.

FAQ

Our standard minimum order quantity starts at 500 boxes. The final unit price depends on the box size, paper material, structure, printing, finishing options, and order quantity. Send us your estimated quantity and packaging requirements for an accurate quotation.

Please provide the length, width, and thickness of the fully wrapped chocolate bar, rather than the unwrapped chocolate alone. A product photo, drawing, or physical sample is also helpful. We will use these details to recommend the box dimensions, internal allowance, and suitable structure.

Yes. Custom chocolate bar boxes can be produced to match your product dimensions and brand positioning. Options may include tuck-end folding cartons, paper sleeves, drawer-style boxes, window boxes, and multi-bar packs. Paperboard, kraft paper, and specialty paper options can be selected according to the required strength, appearance, budget, and sustainability goals.

Most chocolate bar boxes are designed as secondary packaging for chocolate that is already wrapped in foil, film, or greaseproof paper. If the box, liner, or insert will directly contact the chocolate, please tell us your target market and contact requirements at the beginning of the project. We will review suitable food-contact material and printing options with you before production.

Yes. After the box dimensions and structure are confirmed, we can provide a blank dieline for your designer. Before production, we can also check essential details such as artwork size, bleed area, logo position, color settings, text placement, and the locations of foil stamping, embossing, or other finishes.

Yes. A blank structural sample can be used to check the size, fit, opening method, and assembly. A printed sample can be produced when you need to review the artwork, colors, materials, and finishing effects. Standard sample production normally takes 1–3 working days after the structure and artwork details are confirmed. Courier delivery time is additional.

Standard bulk production normally takes 7–10 working days after the final specifications are approved. The approved artwork or sample is used as the production reference, and key details such as printing color, surface finishing, die-cutting, folding, gluing, box structure, and packing condition are checked during production. Complex structures, multiple artwork versions, special finishes, or peak-season orders may require additional time.

Foldable chocolate bar boxes can normally be supplied flat-packed to reduce storage space and international freight volume. Boxes that require assembly or use more complex structures will be packed according to their construction. We use suitable export cartons and packing methods to help protect printed surfaces, corners, and box shapes during transportation. Shipping cost and transit time are quoted separately based on the destination, order volume, and preferred shipping method.